Exos Leak

System for measuring micro-leaks and packaging sealing resistance

The EXOS LEAK allows you to measure airtightness for vacuum packaging and pneumatic circuits. This measurement device also checks the resistance of sealing using a bursting test. These two tests can be carried out in quick succession on the same packaging. The sensitivity threshold can be up 5 microns in terms of perforation size (Equivalent size of a bacterium is between 1 and 10 microns)


  • Standards :
    • DIN 55508-1 : Flow measurement under constant pressure
    • ASTM F1140 – Seal resistance
    • ASTM F2054 – Burst testing
  • Measures with low excessive pressure
  • Breathability measurement (micro-perforated films)
  • Tested on vacuum packaging
  • Fully traceable via an internal spreadsheet
  • Excessive pressure can be fitted manually or automatically
  • Remote maintenance 7 days a week, with remote connection available

Expert advices

  • Calibrated leaks let you carry out regular, easy checks
  • Ensure that there is enough space above the contents for you to be able to take measurements, or use our specially designed needles and accessories
  • Begin the measurement cycle before introducing the needle into the packaging (in order to measure the leak)
  • Air adjustment requires the full attention and skill of a supervisor, given the various environmental variables
  • We would advise connecting to a crimped power supply.
  • We would recommend optimising the measurement speed depending on the target you wish to reach
  • We would suggest regularly saving the data you have collected and making sure your power supplies are safe.
  • Safety: For user protection, we recommend using the sheath incorporated into the appliance.

News video

Watch the EXOS video, the micro-Leak measurement system. The video presents the complete measuring instrument: Gas Measurement, Mic Leak and Burst Test. Gas analysis is disabled for the EXOS Leak version alone.

Product informations

Ingress protection of enclosureIP 41 (54 option)
Measurement deviceBench-mounted
EnclosureEnclosure Aluminium, stainless steel, ABS
Weight5 kg
Width340 mm
Height170 mm
Depth230 mm
Power100-240VAC -50/60Hz - 63W
Feed pressure4 to 8 Bar (dry and oil free filtred to 20 µm) filtered at 20μm
Inlet pneumatic connection diameter4 x 6 mm tube connection
Memory capacity4 to 32go
DisplayColor touchscreen 7’’
Digital interfaces1 USB 2.0 and 1 Ethernet RJ45
Storage conditions0 - 70°C / 0 - 90% HR
Terms of use0 - 40°C / 10 - 90% HR
SamplingPumping flow : 12l/h
Pressure measurementyes
Leak measurementTechnology : Flowmeter
Accuracy : +/-2% full scale
Resolution : 0,1ml/min - 1μm
Flow scales : 0-500ml/min - From 5μm to 500μm (lab option)
Test pressure : From 10 to 500 mbar +/- 1mbar
Inflating flow : 4200 ml/min at 20 mbar
Compressed air supply : 4 to 8 Bar (dry and oil free filtred to 20 µm)
Burst testTechnology : Barometric
Accuracy : +/- 0,5% full scale
Resolution : 1mbar
Flow scales : 0,2 – 1,4 bar
Quick inflating flow : Minimum 250l/h
Burst pressure : Up to 1,4 bar
Blocked circuit detectionyes
Results storageyes
USB Connectionyes
TraceabilityFormat, line, operator, batch number, comment at the end of the test
Remote ConnectionRemote control possible for remote maintenance
Network connection (Ethernet socket)yes
OptionsIP 54
Lab option: Flow scales 5-500 µm and display of leak and burst curves
Waterproof RJ45 Ethernet jack
External router LAN-WAN-3G for remote access
  • Sampling kit for leak measurement
  • Set of 2 needles
  • Roll of 1000 septums leak for leak analysis
  • Box of 12 needles 2x30 mm for Exos
  • Flexible probe holder
  • Needle cleaning tool
  • Tank 2,5L + 1 way valve
  • Pressure regulator compressed air
  • Can piercer
  • Secured needle holder for Exos and Stratos
  • Carry case IP67 for Exos
  • Bar code scanner 1D USB
  • Metal detected stylus
  • Pinholes 20µm
  • Pinholes 30µm
  • Pinholes 75µm
  • Pinholes 100µm
  • Pinholes 200µm
  • Pinholes 400µm
  • Calibration certificate
  • A carry case IP67 : 566x438x216 mm
  • 1 Sampling kit
  • 2 Needles
  • 100 Septums for leak measurement
  • Metal detected stylus
  • Pressure regulator compressed air
  • Power supply
  • User manual
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